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KBK Flexible Modular Crane

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This crane is mainly used in assembly lines, workstations, precision manufacturing workshops, and maintenance areas.
Capacity:
125 kg – 2,000 kg (0.125 t – 2 t)
Lifting Height:
3 m – 10 m (customizable based on building clearance)
Span:
3 m – 12 m customizable
Voltage/Hertz:
3 Phase 380V 50hz
Working Class:
A3, A4 (Light duty)
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Introduction

Application Scenario

Advantages

Structural Diagram And Parameter Table

INTRODUCTION

What is this?

The KBK flexible modular crane is a lightweight lifting system consisting of standardized modular components including track, suspension fittings, traveling mechanisms, and hoists. It allows operators to move loads manually or electrically with minimal effort, achieving precise positioning and efficient handling of tools, fixtures, dies, and light components. If you need a flexible, easy-to-install lifting solution for workstations or assembly lines with limited load requirements under 2 tons, this product is designed for you.

Why choose a KBK flexible crane over a traditional I-beam crane?

Compared to traditional I-beam cranes, the KBK modular solution offers four core advantages:

First, faster installation – modular components with bolted connections require no welding, reducing installation time by about 60%.

Second, flexible layout – track can be configured in straight lines, curves, switches, and turntables to follow any production flow path.

Third, light weight – aluminum or steel track with optimized section weighs 50%-70% less than traditional I-beams, reducing building load requirements.

Fourth, easy expansion – modular design allows simple addition of new workstations or track extensions when production lines change.

Achieve workstation flexibility with a lightweight modular system.

What can we do for you?

We understand that every customer has different workstation layouts, different load requirements, and different assembly processes. Therefore, we offer flexible customization options: lifting capacity from 125 kg to 2,000 kg; track types of aluminum or steel; suspension types of ceiling-mounted, truss-mounted, or column-supported; hoist options of chain hoist or air balancer. Whether your workstation is for precision assembly or heavy maintenance, we can design a KBK system that matches your workflow.

Unsure? Don't know?

Not sure whether you need a single-track or double-track KBK system? Don't know what suspension method suits your building structure? No problem. Just tell us: your workstation area size, the maximum weight to be lifted, and your building ceiling type. Our engineers will provide you with an accurate quote and CAD layout within 24 hours. Click the button below or contact us via WhatsApp/email to get your customized solution.

💡 Tip: We offer free selection consulting. Even if you are unsure about specific parameters, feel free to describe your assembly process and handling needs, and we will calculate for you.

APPLICATION SCENARIO

[1] Assembly Lines – Moving engine blocks, transmissions, and components along the assembly line with precise positioning and ergonomic operation.

[2] Workstations – Lifting tools, jigs, fixtures, and dies for machining or assembly operations at individual workstations.

[3] Precision Manufacturing Workshops – Handling delicate components, molds, and finished parts without impact or damage.

[4] Maintenance Areas – Servicing equipment parts, motors, pumps, and heavy tools in plant maintenance bays.

[5] Warehouse Picking Zones – Lifting cartons, pallets, and goods from racks for order picking and packing operations.

ADVANTAGES

[1] Lightweight Modular Design – Easy to install, expand, or reconfigure as production needs change.

[2] Smooth Manual Operation – Low rolling resistance allows one person to move loads effortlessly.

[3] Flexible Track Layout – Supports curves, switches, and turntables to follow any production path.

[4] Quiet and Clean – Smooth rolling track with no oil leakage, ideal for clean workshops.

[5] Fast Installation – Bolted connections require no welding or special tools.

STRUCTURAL DIAGRAM AND PARAMETER TABLE

Parameter Specification
Working Class A3, A4 (Light duty)
Capacity 125 kg – 2,000 kg (0.125 t – 2 t)
Span 3 m – 12 m
Lifting Height 3 m – 10 m
Lifting Speed 4 – 8 m/min (electric hoist) or manual operation
Trolley Travelling Speed Manual or 20 – 30 m/min (motorized)
Control Method Manual push-pull / Pendant control / Remote radio
Power Supply 380V / 50Hz / 3-phase (for electric hoist)
Suspension Type Ceiling-mounted / Truss-mounted / Column-supported